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PROCESS DESCRIPTION OF BIO BLOCK Media

POLYETHYLENE MESH MATERIAL
It is an environmentally friendly material. Bio Blok Filter media is composed of polyethylene and mesh structures that are welded together to form a large square block. The unique surface structure of many mesh tubes provides a large, accessible surface area to enhance biologically grown filter media. We are leading

Bio Block filter media manufacturers, suppliers and factory in China

. These HDPE Bio Block media features many mesh tube on surface.

The surface of Bio Blok Filter media acts as a carrier for special microbial bacterial strains capable of treating and degrading organic matter in various wastewaters.The capacity of a biofilter depends on the number of bacteria the filter can sustain. The larger the specific surface area of Bio Blok Filter media, the greater the number of bacteria that can grow.

Our Bio Block Media uses contact filtration or tubular settlers to reduce suspended solids (SS). At lower hydraulic negatives, the particles will be pushed together to form flocs.
Bio Block Media is based on a spiral shape. It provides ideal conditions for particles to attach to each other

Nihao can help you improve your wastewater treatment system, and our Bio Block Media helps increase the surface area of your system to increase efficiency and reduce footprint. Bio Block Media is used in most wastewater treatment applications, especially in aquaculture and stormwater management. We offer a free consultation solution to provide the best conditions

  • Bio Block 55

    Bio Block 55

    NIHAO Bio Block Filter Media 
    • Type: Bio Block 55
    • Material: Black HDPE
    • Tube Size: 55mm
    • Weight: 60Kg/CBM
    • Surface Area: 200m2/m3
    • Block media packing: 5x5 block or 8x8 block

    RAS System, Aquaculture, Lamella Sedimentation, Drinking water treatment, Air cooling, Domestic sewage, Industrial wastewater, Aeration and Degassing Systems, Anaerobic wastewater treatment, and De-nitrification Systems.
    Reduce the Volume of Biological Sludge.

    READ MORE

  • Bio Block 50

    Bio Block 50

    NIHAO Bio Block Filter Media
    • Type: Bio Block 50
    • Material: Black HDPE
    • Tube Size: 50mm
    • Weight: 70Kg /CBM
    • Surface Area: 250m2/m3
    • Block media packing: 5x5 block or 8x8 block

    RAS System, Aquaculture, Lamella Sedimentation, Drinking water treatment, Air cooling, Domestic sewage, Industrial wastewater, Aeration and Degassing Systems, Anaerobic wastewater treatment, and De-nitrification Systems.
    Reduce the Volume of Biological Sludge.

    READ MORE

  • Bio Block 70

    Bio Block 70

    Juntai Bio Block Filter Media
    • Type: Bio Block 70
    • Material: Black HDPE
    • Tube Size: 70mm
    • Weight: 45Kg/CBM 
    • Surface Area: 150 m2/m3
    • Block media packing: 5x5 block or 8x8 block

    RAS System, Aquaculture, Lamella Sedimentation, Drinking water treatment, Air cooling, Domestic sewage, Industrial wastewater, Aeration and Degassing Systems, Anaerobic wastewater treatment, and De-nitrification Systems.
    Reduce the Volume of Biological Sludge.

    READ MORE

  • Bio Block 36

    Bio Block 36

    NIHAO Bio Block Filter Media
    • Type: Bio Block 36
    • Material: Black HDPE
    • Tube Size: 36mm
    • Weight: 100Kg / CBM
    • Surface Area: 300m2/m3
    • Block media packing: 5x5 block or 8x8 block

    RAS System, Aquaculture, Lamella Sedimentation, Drinking water treatment, Air cooling, Domestic sewage, Industrial wastewater, Aeration and Degassing Systems, Anaerobic wastewater treatment, and De-nitrification Systems.
    Reduce the Volume of Biological Sludge.

    READ MORE

  • Bio Block 55

    Bio Block 55

    NIHAO Bio Block Filter Media 
    • Type: Bio Block 55
    • Material: Black HDPE
    • Tube Size: 55mm
    • Weight: 60Kg/CBM
    • Surface Area: 200m2/m3
    • Block media packing: 5x5 block or 8x8 block

    RAS System, Aquaculture, Lamella Sedimentation, Drinking water treatment, Air cooling, Domestic sewage, Industrial wastewater, Aeration and Degassing Systems, Anaerobic wastewater treatment, and De-nitrification Systems.
    Reduce the Volume of Biological Sludge.

    READ MORE

  • Bio Block 50

    Bio Block 50

    NIHAO Bio Block Filter Media
    • Type: Bio Block 50
    • Material: Black HDPE
    • Tube Size: 50mm
    • Weight: 70Kg /CBM
    • Surface Area: 250m2/m3
    • Block media packing: 5x5 block or 8x8 block

    RAS System, Aquaculture, Lamella Sedimentation, Drinking water treatment, Air cooling, Domestic sewage, Industrial wastewater, Aeration and Degassing Systems, Anaerobic wastewater treatment, and De-nitrification Systems.
    Reduce the Volume of Biological Sludge.

    READ MORE

  • Bio Block 70

    Bio Block 70

    Juntai Bio Block Filter Media
    • Type: Bio Block 70
    • Material: Black HDPE
    • Tube Size: 70mm
    • Weight: 45Kg/CBM 
    • Surface Area: 150 m2/m3
    • Block media packing: 5x5 block or 8x8 block

    RAS System, Aquaculture, Lamella Sedimentation, Drinking water treatment, Air cooling, Domestic sewage, Industrial wastewater, Aeration and Degassing Systems, Anaerobic wastewater treatment, and De-nitrification Systems.
    Reduce the Volume of Biological Sludge.

    READ MORE

  • Bio Block 36

    Bio Block 36

    NIHAO Bio Block Filter Media
    • Type: Bio Block 36
    • Material: Black HDPE
    • Tube Size: 36mm
    • Weight: 100Kg / CBM
    • Surface Area: 300m2/m3
    • Block media packing: 5x5 block or 8x8 block

    RAS System, Aquaculture, Lamella Sedimentation, Drinking water treatment, Air cooling, Domestic sewage, Industrial wastewater, Aeration and Degassing Systems, Anaerobic wastewater treatment, and De-nitrification Systems.
    Reduce the Volume of Biological Sludge.

    READ MORE

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NIHAO BIO BLOCK Media Advantage

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Trickling Filter Media is used to a higher degree for wastewaters outside the normal concentration range. In particular, the filter medium made of plastic is especially suitable for the primary treatment of industrial wastewater or municipal wastewater. Made of plastic, Trickling Filter Media exhibits great stability against fluctuations in organic supply. Due to the large number of microorganisms contained in Trickling Filter Media, Trickling Filter Media is extremely resistant to occasional toxins in wastewater. Therefore, Trickling Filter Media has great advantages as a high-load primary treatment plant for domestic and industrial wastewater.

However, the operation of activated sludge systems can be unstable as the process requires a stable and uniform supply of process water to work optimally. Due to the wide variation in wastewater supply (quantity and quality) from industry and urban communities, wastewater inlets to activated sludge plants are controlled by expensive and complex control•monitoring systems. When the incoming wastewater exceeds the wastewater treatment capacity of the normal wastewater treatment plant, a large amount of wastewater is discharged without treatment, which is obviously unacceptable to the environment.

Bio Block media

Bio Blok Filter media uses an activated sludge system and fixed membrane technology activated sludge system wastewater treatment process. The principle is that due to the injection of a large amount of air, the microorganisms form flocs and circulate freely in the water column. The contact surface of flocs and wastewater is close to the optimal contact surface, and a good treatment effect can be achieved.

Nihao Plastic HDPE Bio Blok Filter media is easy to retrofit and update when we refurbish/upgrade existing equipment. Plant or new system installation The capacity of an activated sludge treatment plant can easily be increased by upgrading the activated sludge treatment plant to incorporate submerged aeration filters or fixed membrane technology based on Nihao Bio Blok Filter media. Since most of these bacteria are immobilized on the filter medium, the risk of washing out live bacteria is also minimized. In the same tank volume, the higher the number of active bacteria, the more processing capacity will be significantly improved. The improvement is up to 400% while using the same tank volume as before.
Compared with traditional reactors without fixed media, Trickling Filter Media can increase the per-volume wastewater treatment capacity of the reactor.

Bio Block Filter MEDIA PARAMETER

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  • In biofilters, a thin microbial film forms on the surface of Trickling Filter Media. Wastewater is treated when it passes through a biofilm. The principle of biofilm degradation of organic matter is as follows (see left picture)..

    As the wastewater flows down through the Trickling Filter Media, oxygen from the air is absorbed by the water and enters the biofilm. Dissolved organic matter in wastewater diffuses into the biofilm. This biofilm consists of microorganisms that degrade ammonia nitrogen in wastewater into carbon dioxide and water, while new microorganisms continue to grow. This process consumes oxygen. Therefore, in thick biofilms, anaerobic (anaerobic) conditions exist in the part of the membrane closest to the Trickling Filter Media. When the biofilm becomes too thick, it sloughs off the filter media surface into flakes. Biofilm flakes settle in a subsequent settling tank. New types of biofilms are developing rapidly. Therefore, it is a very simple and easy process, depending only on the form of Trickling Filter Media, the supply of wastewater and the temperature of the wastewater.

    Trickling Filter Media acts as a catalyst in connection with fermentation and similar processes, in the sense that Trickling Filter Media will create an optimal hydraulic liquid flow through the bioreactor by pumping biomass through vertical pipes. This creates an optimal large interactive contact surface for the bacteria, and the bacteria also get the best growth conditions on the rough surface of the Trickling Filter Media. This means that it will be possible to significantly increase the number of working bacteria. Trickling Filter Media is patented.

  • The filter walls must hold the filter material, protect it from cold winds, and improve natural ventilation so that the wastewater can be aerated. At the same time, the walls must be provided with a sufficient number of holes (at least 8%) for air to pass through in order to aerate the wastewater.

    It is necessary to supply oxygen to the biological oxygenation processes. Normally, this happens by a chimney effect in the filter, however, in certain cases, a mechani­cal aeration can be necessary. High organic load, small differences in temperature between air and wastewater, and protection of the filter against frost and the environment against filter flies are all factors that can necessitate forced aeration of the filter. By natural aeration, i.e. by chimney effect, the airflow can move both upwards and downwards. In the winter, the air in the filter, which has the same temperature as the wastewater, is lighter than the surrounding air, therefore, the airflow moves upwards. In the summer, at the night the airflow moves upwards and in the day it moves downwards. By a difference of temperature of 6o C, an air speed of approx. 0.3 m/min. occurs. This speed supplies sufficient oxygen for the oxygenation of organic matter, even in highly loaded filters.

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PARAMETER TABLE FOR OUR BIO BLOCK Media MODELS

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Type No. Tube Size Surface Area Weight Density Material
Bio Block 70 70mm > 150 ㎡/m³ 45 KG/CBM 0.96-0.98 g/cm³ HDPE
Bio Block 55 55mm > 200 ㎡/m³ 60 KG/CBM 0.96-0.98 g/cm³ HDPE
Bio Block 50 50mm > 250 ㎡/m³ 70 KG/CBM 0.96-0.98 g/cm³ HDPE
Bio Block 36 36mm > 3050 ㎡/m³ 100 KG/CBM 0.96-0.98 g/cm³ HDPE

Size:Regarding the size of Trickling Filter Media, you can choose according to your experience in sewage treatment. The smaller the Trickling Filter Media, the larger the contact area of the same volume of Trickling Filter Media. The size of the Trickling Filter Media is based on the requirement that the dropped biofilm portion should be able to pass through without clogging the Trickling Filter Media.

Height: In general, increasing the height of trickling filters can improve the treatment of organics by increasing the contact time. In addition to being important for the degree of purification of organic matter, the height of trickling filters is also important for nitrification. Experience has shown that nitrification improves as the height of trickling filters increases. As a rule of thumb, Bio trickling filters are usually built at a height of 2 to 4 meters. With Trickling Filter Media as filter material, it is now possible to build taller trickling filters because Trickling Filter Media is made of self-supporting modules. Therefore, Trickling Filter Media does not require an expensive tank structure, which makes the construction of trickling filters very cheap.

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THE ADVANTAGES OF OUR BIO BLOCK Media

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  • Nihao Bio Blok Filter media has a very rough surface, which will greatly shorten the growth time of the bioactive surface (biofilm).
  • Nihao Bio Blok Filter media has a structure capable of on-site backwashing and cleaning operations. Its tube must be vertical and run through the entire media column.
  • Nihao Bio Blok Filter media has self-cleaning properties and will never cause clogging. This structure allows shed biofilm fragments to pass unhindered through the filter.
  • Nihao Bio Blok Filter media is constructed with round or oval threads. Bacteria growing on a round or oval surface will increase in diameter, thus adding more bioactive surface area.
  • Nihao Bio Blok Filter media is made of virgin HDPE, its material decides that it is environmentally friendly, but biologically and chemically non-degradable. Its useful life is about 20 years.
  • Nihao Bio Blok Filter media is UV resistant, it can tolerate potential changes in temperature.
  • Nihao Bio Blok Filter media is 100% made of brand new environmentally friendly material HDPE (ie no PVC compound or glue), it is non-toxic and harmless to any human body, animals and plants.
  • Nihao Bio Blok Filter media is UV resistant, it can tolerate potential changes in temperature.
  • Nihao Bio Blok Filter media is 100% made of brand new environmentally friendly material HDPE (ie no PVC compound or glue), it is non-toxic and harmless to any human body, animals and plants.
  • Nihao Bio Blok Filter media is modular and easy to handle. We have welded it firmly before leaving the factory. This will simplify installation and avoid potential temporary hazards for performing service tasks below the filter.
  • Nihao Bio Blok Filter media is easy to put into any type of container or bioreactor without wasting any space.

NIHAO Real application Cases

Quality Water Treatment Products

  • Application of Bio Block in wastewater treatment systems

    The material of Bio Block --HDPE means polyethylene material produced with a specific gravity of 0.95 g/cm³. Bio Block Media modules are particularly suitable for submerged aerated filters (SAF) and biological lamella tube settler separation systems. Bio Blok Filter media has proven to be extremely effective in the biological treatment of domestic sewage, industrial wastewater and process water in the aquaculture sector. The system is characterized by extremely stable process performance and a reduction of the biological sludge volume by about 80%, compared to the sludge yield of an activated sludge plant.

  • Application of Bio Block in The Trickling Filter Media system

    The Trickling Filter Media system is simple and inexpensive to install and operate. Since the Trickling Filter Media system works solely on gravity, the additional energy supply is reduced. Areas of application are all wastewater treatment systems and aquaculture plants, where the final polishing step of the process water must adhere to strict suspended solids discharge levels. Trickling Filter Media is an alternative to investing in expensive micro screens, sand filters, and/or building large sedimentation tanks.

  • Bio Blok Filter media for drainage and water filtration (for ponds)

    Bio Blok Filter media improves golf course and field drainage. The system can address bunker flooding after heavy rains and is more efficient than traditional stone dry wells. Each 54cm x 54cm x 55cm can hold 152 liters of water (95% porosity), compared to 20% porosity for stone dry wells. A more efficient and economical solution by reducing excavation and stone requirements 100% polyethylene blocks for long life Full engineering advice available to help with project sizing Bio Blok Filter media is easily cut to increase side surface area and porosity

  • Pond water filtration

    For reduction, separation and decomposition of organics, used with ammonia reduction. The diameter of the outer tube is 55mm. Void = 88%, flow area 64%. Other types of Bio Blok Filter media are used for water purification and wastewater treatment through trickling filters. Please ask us.

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NIHAO Bio Block Knowledge Extension

Compatibility with different types of filters
Bio Block media is compatible with a variety of different types of filters, including canister filters, hang-on-back filters, and sump filters. It can be used as a standalone filter or in combination with other types of filtration media to provide a complete and effective filtration system for aquariums and other aquatic systems.
recommended quantities and proper placement of the media in the filter.
A. Recommended quantities
The amount of HDPE Bio Block Media you need depends on the size of your aquarium and the type of filter you are using.
As a general rule of thumb, you should aim for 1 pound of HDPE Bio Block Media per 25-50 gallons of water.
This can vary depending on your specific aquarium setup and the amount of waste produced by your aquatic animals.
It's always better to err on the side of caution and use more HDPE Bio Block Media than less.

B. Proper placement
HDPE Bio Block Media can be used as a standalone filter or in combination with other types of filtration media.
For best results, place HDPE Bio Block Media as the first stage of the filter, directly after mechanical filtration.
This allows the HDPE Bio Block Media to trap larger debris and waste particles, while allowing the water to flow through the rest of the filtration media.
It's important to avoid packing the HDPE Bio Block Media too tightly, as this can reduce the flow of water and decrease the effectiveness of the filtration process.
To avoid dead spots, place the HDPE Bio Block Media in a way that allows the water to flow through it evenly and with minimal obstruction.

C. Maintenance
HDPE Bio Block Media should be cleaned and maintained regularly to ensure maximum effectiveness and longevity.
Follow the manufacturer's guidelines for cleaning and maintenance, which may include regular rinsing, soaking in dechlorinated water, or even occasional replacement of the media.
Over time, the HDPE Bio Block Media will become colonized by beneficial bacteria that help maintain water quality in your aquarium. As such, it's important to avoid over-cleaning or replacing the media too frequently, as this can disrupt the beneficial bacteria colonies and negatively affect the overall health of your aquatic animals.

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